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MB5-627 - C5 4.0 System Consultant - BrainDump Information

Vendor Name : Microsoft
Exam Code : MB5-627
Exam Name : C5 4.0 System Consultant
Questions and Answers : 90 Q & A
Updated On : October 17, 2018
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MB5-627 exam Dumps Source : C5 4.0 System Consultant

Test Code : MB5-627
Test Name : C5 4.0 System Consultant
Vendor Name : Microsoft
Q&A : 90 Real Questions

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Microsoft Microsoft C5 4.0 System

robot working gadget receives the Microsoft medication | killexams.com Real Questions and Pass4sure dumps

RoTM The robots are coming, and they'll be powered with the aid of home windows. The robotic operating system for home windows, it is.

Microsoft followed up its excited squeaking about Azure and productiveness at Ignite closing week through inserting in a weekend look at ROSCon 2018 in Madrid, Spain to blow their own horns its very own trundlebot, a variant of Turtlebot three.

The stunt was to announce the preview (Microsoft calls it "experimental") unencumber of robot working equipment (ROS) for windows, which is a group of libraries and equipment aimed at assisting builders construct advanced robots.

ROS has, of route, been around for ages on Linux. by way of porting the factor to home windows, Microsoft hopes that builders standard with visual Studio can be in a position to get into the courageous new world of robotics while protecting a tight hold on a familiar toolset.

Redmond is short to aspect out that getting the platform on home windows will make it more straightforward for builders to plug toys corresponding to home windows desktop discovering and Azure Cognitive services into home, educational and industrial robotics.

certainly, the latter class could represent a handy income circulate for Microsoft as it continues to pitch its windows 10 IoT at business.

friends to Madrid terrified of a lumbering, Azure-powered droid operating amok following an ill-timed lightning strike need not were worried. Microsoft used a TurtleBot three chassis from Robotis and built the factor with windows 10 IoT commercial enterprise working on an Intel NUC. The 12th liberate of ROS, Melodic Morenia, become used atop home windows.

The computing device can know and steer against the nearest grownup, however it really is about it so far as the demo goes. For now, at the least.

Microsoft is keen to get a foot into the door of "trade 4.0", the next era of manufacturing with robots which are more aware of their surroundings, less demanding to software and safer to be round. To that end, the enterprise has signed up with the ROS Industrial Consortium and is working on porting the code.

ROS1 and presently ROS2 should be hosted by way of Microsoft, and developers can get their fingers on the code at this time, although we (and Microsoft) would caution that it isn't exactly construction high-quality.

it is feasible to fan the flames of a digital version of TurtleBot 3 for these with out distinct greenback bills to burn, and we managed to coax the code into life after a way. although, there are lots of reminders that here is a piece in growth, and porting is still below method with tough edges aplenty.

The work is a clear pointer to the place Microsoft is headed and The Register, for one, is eager for welcoming its new home windows-powered robotic overlords. ®


Microsoft declares Experimental release of ROS for home windows 10 | killexams.com Real Questions and Pass4sure dumps

Microsoft ROS photograph: Evan Ackerman/IEEE Spectrum

Editor’s Picks

Wizards of ROS: Willow storage and the Making of the robot operating device

arms-on With TurtleBot three, a magnificent Little robotic for researching ROS

Microsoft Shuts Down Its Robotics neighborhood

At ROSCon 2018 in Madrid this weekend, Microsoft showed up with a small booth and a TurtleBot 3. The TurtleBot wasn’t doing a whole lot, simply sitting on a desk, however it turned into sitting on the table while operating ROS Melodic Morenia on windows 10. have been it released onto the ground, it will have used its lidar to find individuals and pressure toward them, as a proof of theory that Microsoft has successfully gotten ROS to work in windows.

This isn’t just an isolated demo, either. In a blog publish, Lou Amadio (home windows IoT primary application engineer at Microsoft), says, “Microsoft is working with Open Robotics and the ROS Industrial Consortium to bring the robotic working gadget to windows.” Hooray!

some of the greatest obstacles to getting started with ROS is that it also contains getting started with Linux. for a lot of americans, this skill taking your satisfied and regularly occurring home windows computing device, partitioning a tough pressure, determining a way to set up Linux from scratch, after which researching how to use it neatly satisfactory to install ROS and begin doing ROS issues. I’ve been via this system, and it’s not in particular pleasant. For particular person users, it may well now not be that big of a deal, but it will also be a more large impediment in academic environments.

doubtlessly, ROS on home windows 10 would make it less complicated for americans to get going with ROS in a well-known environment. It’s now not like here's a new idea, and we’ve considered a couple of distinctive group-pushed projects that have tried to make ROS work on home windows before, but in this case direct involvement and integration from Microsoft looks to be making the entire change: “Microsoft will host the home windows builds for ROS1 and almost immediately ROS2, as well as provide documentation, development, and deployment solutions for home windows. With ROS for windows, developers can be capable of use the universal visible Studio toolset along with wealthy AI and cloud features.”

To get ROS engaged on home windows 10 presently, you’ll need a sixty four-bit edition of home windows 10 computing device (or windows 10 IoT commercial enterprise), as a minimum 10 GB of house, and Microsoft visual Studio 2017 (the group edition is free). then you definitely’ll deserve to install a package manager, install Git, deploy an administrator command line shortcut, and finally set up ROS itself. It nevertheless looks a lot, but Microsoft has advantageous step-through-step instructions right here. And from that element, you’re free to begin the primary ROS tutorials, although it’s vital to note that there are some fundamental operating system differences between home windows and Linux that you’ll deserve to be aware about—for instance, Linux is case delicate while windows is not, and home windows uses “\” the place Linux makes use of “/”, that sort of aspect.

It may be that Microsoft sees ROS as a chance to make its cloud platform, Azure, more attractive to roboticists, robotics companies, and industrial or industrial robotics deployments. Enthusiastic ROS support could differentiate Microsoft from Amazon’s AWS and Google Cloud Platform

It’s too early to tell simply how tons Microsoft is committing to this, and we’re retaining in intellect that Microsoft’s contemporary historical past with robotics has been scattered at premiere. A decade ago, Microsoft gave the impression to be very confident about robotics, with bill Gates anticipating “a robotic in every home” in 2007. however, changing priorities resulted within the dissolution of Microsoft’s robotics community in 2014. Microsoft still does some robotics analysis, but its robotics tasks are sprinkled throughout other analysis areas like synthetic intelligence, desktop imaginative and prescient, and human computer interplay.

So why does Microsoft wish to help ROS with home windows, and why the specific hobby presently? we can handiest speculate, but Lou Amadio’s weblog put up presents some pointers:

manufacturers are looking to make robots more privy to their environment, more convenient to software and safer to be round. Governments, manufacturers, and teachers everywhere are investing in the next technology of producing, occasionally known as “trade four.0”. 

Microsoft has joined the ROS Industrial Consortium whose mission is to prolong the advanced capabilities of ROS to manufacturing and enrich the productivity and return on investment of business robots.

We’re longing for bringing the intelligent side to robotics with the aid of bringing superior facets like hardware-accelerated windows computing device studying, computing device vision, Azure Cognitive services, Azure IoT cloud capabilities, and different Microsoft technologies to home, training, business, and industrial robots.

analyzing between the strains here, it can be that Microsoft sees ROS as a chance to make its cloud platform, Azure, more appealing to roboticists, robotics businesses, and industrial or industrial robotics deployments. Enthusiastic ROS support could differentiate Microsoft from Amazon’s AWS and Google Cloud Platform, despite the fact Google has also made it clear (here at ROSCon) that it’s actively drawn to ROS clients as smartly.

something Microsoft’s causes are, it’s exciting that they’ve taken steps towards making ROS (and soon ROS2) both more obtainable and more convenient to use. There’s quite a lot of room for streamlining this procedure even further, youngsters one of the crucial basic variations between home windows and Linux may well be tough to reconcile. We’ll be looking at intently to peer how issues progress over the next several months, and we’ll be following up with each Microsoft and Open Robotics for (on-checklist) feedback as soon as we can.

[ ROS for Windows ]


home windows 8 was So bad That Microsoft Is Skipping home windows 9 | killexams.com Real Questions and Pass4sure dumps

Why Windows 10? Because 7 ate 9.Why home windows 10? as a result of 7 ate 9.

photograph courtesy of Microsoft

On April 1, 2013, Infoworld published a piece of writing headlined, “Microsoft skips ‘too decent’ home windows 9, jumps to home windows 10.’” A disclaimer on the proper clarified that the story changed into an April idiot’s funny story, nonetheless it now looks that wasn’t essential.

Will OremusWill Oremus

On Tuesday, Microsoft introduced that it will indeed be skipping windows 9 and leaping to home windows 10 as the name for its next working gadget. No comic story.

enterprise executives did not spell out the common sense at the back of the numerical bounce from the current version, windows 8, except to say that the new version won’t just be an incremental development. I bet they figured windows 8 turned into so criminally lousy that any edition called home windows 9 could be judged guilty by way of affiliation. either that or home windows 7 ate 9.

“windows 10 represents step one of a whole new era of windows,” an organization govt talked about in a statement Tuesday, which seems like about as near a confirmation of that idea as we’re going to get.  

among other alterations, the new edition—which may come subsequent yr—guarantees to in most cases ditch the tiles that clients so hated in home windows eight. in its place it'll carry again the retroactively liked start menu from windows 7, which is still the realm’s most generic desktop operating device despite being 5 years historical. (windows XP, at a hoary 13, continues to be 2d despite Microsoft’s increasingly determined makes an attempt to kill it off.) windows 10 will also be designed to adapt to all different categories of gadgets, from PCs to tablets to phones, with distinct interfaces tailor-made to each and every one.

Microsoft has now not set an authentic timeline for windows 10’s launch, and the version it showed on Tuesday turned into most effective a preview of the last product. That mentioned, listed here are a few screenshots to give you an idea of the simple design.

Windows 10 Start menuThe beginning menu is lower back by using generic demand.

photo courtesy of Microsoft

Windows 10 apps open in windows"Apps" can now be opened of their own home windows, similar to historic-faculty applications.

picture courtesy of Microsoft

Windows 10 multiple desktopsIn a more usually Microsoftian circulation, windows 10 will will let you swap between distinct distinctive pcs for distinctive instances. whats up, they needed to make whatever thing gratuitously difficult.

picture courtesy of Microsoft

It looks … understandable! And purposeful! If that seems, miraculously, to be the case, grateful Microsoft users gained’t care what it’s referred to as. in spite of everything, Microsoft is hardly ever the primary tech business to flout ordinal conventions in naming their new items. Apple’s first iPhone became followed through the 3G, then the 3GS, and then the 4. BlackBerry lately hopped from BlackBerry OS 7 to a new device called BlackBerry 10.

Nor is this a new phenomenon for Microsoft, which adopted the Xbox with the Xbox 360 after which the Xbox One. Its own historical past of windows liberate names is studded with NTs and XPs and MEs and Vistas in between home windows 3 and windows 7. To make things greater difficult, each and every of these windows names additionally has a proper liberate version quantity. as an example, home windows 95 corresponds to four.0, windows 2000 to NT 5.0, and home windows Vista, 7, and eight to NT 6.0, 6.1, and 6.2, respectively. Phew.

The only query now could be what Microsoft should still name the eventual successor to home windows 10. With strict numerical progression out the window, the business’s alternate options are actually countless. Eleventeen? 1984? Millennial version?




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MB5-627 exam Dumps Source : C5 4.0 System Consultant

Test Code : MB5-627
Test Name : C5 4.0 System Consultant
Vendor Name : Microsoft
Q&A : 90 Real Questions

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C5 4.0 System Consultant

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Preparing the workforce for industry 4.0 | killexams.com real questions and Pass4sure dumps

Industry 4.0 is bringing rapid technology advancements, changing the nature of work and increasing demand for a skilled workforce. The McKinsey Global Institute projects that by 2030 technological expertise demand will increase by 55 percent. In Indonesia, over five million jobs are expected to be created as a result of technological change.

Indonesia’s huge source of youthful human capital has the potential to be one of the country’s most powerful economic levers as it prepares for the digital era. However, educational attainment and technical competency lags behind other Southeast Asian countries and there is a gap between the skills graduates and workers have and those industry leaders need. The Boston Consulting Group predicts that within five years, Indonesia’s largest firms will struggle to source qualified candidates for half of their entry-level positions.

Upskilling and retraining the workforce is crucial to leverage the tremendous opportunity new technologies offer to the economy and society. Businesses should embrace these digital advancements, adopting automation solutions such as collaborative robots (“cobots”), and address the skills gap and lack of technical competency among workers in order to stay ahead of the curve.

Cobots are valuable automation tools which help increase productivity and product quality while improving employee wellbeing. Cobots’ safety intelligence allows them to collaborate safely with people, thanks to advances in sensor and vision technology. Simple and user friendly programming make it easy for unskilled workers to program cobots.

The adoption of Universal Robot-designed cobots at PT JVC Electronic Indonesia has lessened the burden on workers to perform menial and repetitive tasks. Workers were also relieved from handling high risk tasks such as soldering and separating cut printed circuit board parts, which emit hazardous fumes and dust particles.

In Singapore, physiotherapists and Chinese medicine physicians are able to use cobots to enhance patient care. Designed by AiTreat, Expert Manipulative Massage Automation uses a UR cobot with a 3D-printed massage tip to assist practitioners with sports massage, acupoint therapy and other treatments.

When robotic systems are being considered, businesses should think about the environment in which they will be implemented. Risk assessments and safety should always be top of mind.

Risk assessments evaluate robotic operations, analyzing the motions and actions of the robot throughout its lifespan. If a potential hazard is identified, businesses should look at how it can be reduced to an acceptable level or eliminated entirely. The International Organization for Standardization (ISO) formulated the standard called ISO/TS 15066, which provides risk assessment guidance.

With respect to safety, UR cobots are designed with a patented safety system, allowing employees to work in close proximity without the need for safety fencing (subject to risk assessment). This safety system is certified by TÜV Nord, a technical service provider, according to international machinery safety standards with the related EN ISO 10218-1 certification, which details the safety requirements for industrial robots.

UR’s safety system also enables risk assessments to be conducted quickly and easily. This is in contrast to traditional industrial robots, which require heavier investments for lengthy risk assessments and to install safety barriers.

Creating a safe environment and addressing skills and barriers to robotic adoption work hand-in-hand when installing cobots. Businesses should identify technology training opportunities to help employees adapt to new technology and ultimately, take on higher-value jobs.

Recognizing potential upskilling gains in overcoming learning barriers to implementing industrial robots, UR launched the UR Academy to aid businesses in robotic adoption. The UR Academy offers high-caliber robotics training free to anyone, with nine online modules that make up the basic programming training for UR robots. To date, over 36,000 users from 132 countries have signed up.

There are also various courses to nurture talent to take on new and higher-value jobs that will arise from automation. Most recently UR partnered with Singapore’s Employment and Employability Institute (e2i), a network that funds skills-upgrading ventures, to establish the UR Collaborative Robotics Course. The course, held in Singapore, is open to the public including international participants. It empowers individuals with knowledge and skills to self-deploy robotic solutions and maintain automation equipment.

 Cobots offer tremendous benefits not only for businesses but for employees as well. Their safety and ease of use will drive technical competency in Indonesia, helping workers familiarise with robotics, lessen the burden of strenuous tasks and ultimately, secure better quality jobs. 

Much is being said of robots replacing jobs, but when implemented correctly, the value-added benefits they bring to workers are multiple, and serve to empower the upskilling, learning and development of entire populations of workers.

***

The writer is the regional director at Universal Robots.

Disclaimer: The opinions expressed in this article are those of the author and do not reflect the official stance of The Jakarta Post.


Sorry, but you're grilling your burgers wrong | killexams.com real questions and Pass4sure dumps

Sorry, you're grilling your burgers wrong

Getty Images

The backyard grilling season may be over where you are, but U.S. meat continues to come under fire.

Three recent beef recalls have roiled what millions of Americans love to have broiled. JBS Tolleson recalled close to 7 million pounds of raw beef last week due to possible Salmonella Newport contamination, while in mid-September, Cargill recalled an estimated 132,000 pounds due to concerns about E. coli O26, according to the U.S. Department of Agriculture. August saw the supermarket chain Publix recall an undetermined amount of ground beef potentially contaminated with E. coli in Florida.

"Cooking food thoroughly and handling it correctly is critically important," said Carmen Rottenberg, acting deputy undersecretary for the USDA's Office for Food Safety. "The food produced is not sterile ... People want to cook raw food and prepare it at home. If you prepare it at home, you have to know there are some risks associated with it."

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The hamburger, as national a food as apple pie, is the image this country has exported around the globe for half century. Equally iconic is meatloaf, a comfort food from June Cleaver that's made a hipster, deconstructed comeback. Meatball subs and meat-lovers pizza have a place at every football viewing party.

The beef industry says it's reducing foodborne pathogens at every stage of the supply chain.

"Since 1993, cattle farmers and ranchers have invested tens of millions of dollars in safety research programs and the industry as a whole invests over $500 million annually in beef safety research, testing and technology implementation," the National Cattlemen’s Beef Association, said in an e-mail. "Nothing is more important to the beef industry than the safety of our consumers."

Here's why the staple of the all-American diet from chuck wagons that fed the 19th century cowboys in the Wild West to the growing so-called "better burger" restaurants is so susceptible.

The melting pot, er, mixing bowl

Unlike unprocessed produce or whole cuts of meat, ground beef is made up of bits and pieces from many different animals – each one with the potential to taint the whole batch.

"When you buy a chicken breast, how many animals is that? One. Ground beef? As many as 400 animals in commercially processed beef," said Northeastern University food safety expert Darin Detwiler. "Unless you buy steak from the grocer and grind it up yourself, you're talking about Russian roulette."

If equipment isn't cleaned well between runs, the residue could contaminate the next production cycle, too.

A complicated production line

The giant vats of mixed meat are just one part of the production process; multiple steps equals multiple potential problems. Each point along the way – from the farm to the finished product – is a chance for pathogens to enter.

Detwiler says the trouble can begin when the cows are still alive – on corporate farms, in confined spaces and walking around in fecal matter, which is how many pathogens are transmitted.

From there, they go to what are euphemistically called processing facilities.

"The slaughtering of animals is a very dirty process in ways tomatoes are not," said Brian Kellerman, a Columbus, Ohio-based food-safety consultant. "It’s dirty in the field, but once you dig it out, you wash and that’s it. With animals, all the blood and innards required to be to removed has the potential to contaminate."

Plenty in the land of plenty

The expression "meat and potatoes" isn't used to mean "basic" for nothing. Meat is a fundamental part of what many of us eat daily from breakfast patties to late-night taco runs.

Americans will consume 59.1 pounds of beef per capita in 2018, according to the USDA's forecast. That's up from 54 pounds in 2015.

Chances are, it's in your fridge or freezer as you read this. This food is universal in a way that romaine lettuce, recalled early this year in massive campaign from Yuma, Ariz., isn't. Its pervasiveness in our diets makes it harder to root out.

A greater risk

More is at stake when it comes to chopped steak. E. coli can kill people, especially children, the elderly and people with compromised immune systems. The Jack in the Box E. coli outbreak in 1993 brought the issue into the national consciousness, as more than 700 people got sick and four children died. In the interim quarter of a century, Americans have become more knowledgeable about foodborne illnesses – and other pathogens, such as listeria and salmonella.

"We have certain situations where we assume there's always a chance there’s a danger, but don’t ever have that awareness when comes to food," said Detwiler, whose 16-month-old son Riley was one of the Jack in the Box fatalities. "It seems like there's a daily, weekly, monthly reminder of those rude awakenings. We have to start paying attention."

A false sense of security

To avoid contracting a foodborne illness from fruits and vegetables, you wash them before eating, but ensuring your beef is safe to consume requires thorough cooking. Not everyone does that – or even knows how to.

The Centers for Disease Control and Prevention advises cooking ground beef to a minimum internal temperature of 160°F and always using a food thermometer to make sure it's hit that heat threshold.

Leaving this vital part of food safety – what experts call the kill step – up to laypeople in their kitchens and backyards is perilous. The USDA's Rottenberg said the department is trying to improve on that.

"There's more work to be done on the public education front," she said, adding that the  department also is conducting studies on what people really do behind closed doors while cooking.

Not every home chef or griller has a meat thermometer, and eyeballing ground beef is unreliable. Searing it on the outside, which is acceptable for a steak, doesn't work here, because the pathogen could be inside the burger. Another no-no is putting a cooked burger back on the plate you'd used for the raw meat. And be sure to wash your hands and sanitize all surfaces, including counter tops and cutting boards, after contact with raw meat.

"Any person who likes their hamburgers medium rare is taking an enormous risk. If it's contaminated beef, they will not reach a temperature that will get rid of the pathogen," Kellerman said. "People's cooking skills may be deficient. They may not understand how to handle meats, even though it’s common knowledge."

Follow USA TODAY reporter Zlati Meyer on Twitter: @ZlatiMeyer

Copyright 2017 USATODAY.com


Yanfeng works to seize the potential of 4.0 | killexams.com real questions and Pass4sure dumps

October 10, 2018 Updated 10/10/2018

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Yanfeng Automotive Interiors A collaborative robot works on a line at a Yanfeng Automotive Interiors plant.

Much has been written about the fourth industrial revolution and the need of industry and manufacturing to participate in the digital transformation or be left behind. However, the reality would seem to be that many companies, at least those in the European plastics processing industry, are taking it slowly.

Not many processors are comfortable talking about the subject. While the manufacturers of plastics processing machinery, systems and auxiliaries of all kinds continue to develop and expand on the Industry 4.0 technology available to the industry, many companies are still testing the waters. Some have developed an implementation strategy, and others are still wondering whether and where to start.

Nonetheless, there is an undercurrent of change that, while barely perceptible, has been making itself felt in the way European processors approach the purchase of new machinery and the type of automation that is being considered. All the injection molding machine manufacturers are reporting a heightened interest in increasingly sophisticated machines and turnkey, automated production cells. Robot sales have soared.

As Thorsten Kühlmann, secretary general of Euromap and managing director of the VDMA's plastics machinery group, described it: "It's like making popcorn. You know something's going on under the lid, but it takes a while — and then all of a sudden, everything starts popping at once."

And yes, there are always some leftovers that take longer to pop and even some that never do, whatever the amount of encouragement they get.

Experts tend to agree that a good place to start is with a manufacturing execution system, or MES, which can operate as a plant-level integration backbone. Wolfgang Frohner, co-founder and CEO of TIG, an Austrian company specializing in the development of customized MES solutions for the plastics industry, noted that despite the demonstrable benefits of a MES system, only an estimated 25 percent of processors used one. "There is still a lot of ground to win," he said. The biggest benefit of a MES system is the transparency provided by hard data: an IDC white paper sponsored by Seagate, for example, forecasts that by 2025, the global datasphere will reach 163 zettabytes — 163 with 21 zeros — and 10 times the 16.1ZB of data generated in 2016. "Data is like electricity," he quoted. "Without it there is no light."

'China is so far ahead'

A company that, over the past two years, has gained experience with the impact of transitioning to an Industry 4.0 environment is auto interior specialist Yanfeng Automotive Interiors. Yanfeng (YFAI) was created three years ago as a truly global joint venture between Yanfeng, one of the largest automotive suppliers in China, and Adient, a leading player in automotive seating (formerly a part of Johnson Controls Inc.). Yanfeng holds a 70 percent majority share in the joint venture, and Adient has a 30 percent share.

Historically, the company followed a decentralized approach to the implementation of digitalization technologies, with each department more or less going its separate, best-in-class way, said Michael Schachler, executive director of operations and global lead Industry 4.0 transformation at YFAI.

"As a result, point solutions evolved, creating disconnected data," he said.

Working with a Chinese company was an eye-opener.

"They have an extremely high level of automation, integration and collaboration and are therefore highly efficient," Schachler said. "Their labor productivity is higher than in Europe, and they work with very highly skilled and motivated people."

At Yanfeng, the insight grew that a more globally organized approach was needed. In addition, there were customers who also indicated that they were interested in a more integrated relationship along the supply chain.

The decision was made to establish a single, central function with organizational powers for the implementation of a 4.0 environment, and to start with production and from there, to expand vertically and horizontally following a defined roadmap. Centralization was necessary, Schachler said.

"We needed to put the topic very high on the agenda, above the functional silos to overcome friction and disputes about cost allocation, among other things," he said.

The decision to start with production was mainly driven by the Chinese partner: "China is already grappling with a dramatic shortage of skilled laborers. They are very consistent in implementing the highest standard of MES and shop floor automation," he said.

The company called in the Boston Consulting Group for support, which, like all the big consultancies, had developed a framework that could be used as a starting point to assess the Industry 4.0 maturity level of a company.

"They also identify the key challenges to a company's operation and provide exhaustive examples, 'use cases,' for implementing advanced automation technology," Schachler said. "It was extremely helpful, as it gave us a complete, working picture of what it could look like holistically and helped in prioritizing the 4.0 areas to be focused on going forward."

A key part of this is aligning the business priorities with corporate strategy, one step at a time.

At YFAI, MES solutions serve as the backbone. The company completed a data-based prioritization of MES functionalities, including scheduling, maintenance, labor management, logistics and process management. "We determined our priorities and the modules that we needed to achieve this," Schachler explained.

"However, it is a long journey, and the technology may change while we are still traveling. It is important to build upon a flexible architecture."

Yanfeng Automotive Interiors Schachler

Virtualization, not digitalization

Not only is it a long journey, but also it is a very high entry barrier to getting started, Schachler noted.

"A meaningful part of the business needs to be connected and integrated to realize the benefits, organizationally and financially. Nobody starts greenfield — everybody has systems of some kind. We have more than 100 systems in operation that cover MES-type functionality. It's the connectivity that's the problem. Everyone is already digital. What happens is that we take out old systems and replace these with new ones that are connected, connecting feedback loops for faster execution and better decisions. This is a virtual revolution, not a digital ​ revolution," he said.

In that light, process integration is more important than point functionality and requires cross-functional executive leadership.

"MES is not an IT system, but a way to operate using one or many ... connected and integrated IT systems along the process chains," he clarified.

The plastics industry is traditionally also risk averse and conservative, as well as having to deal with stringent compliance issues in sectors such as the medical or automotive industry. Regulations and customers can operate as inhibiting factors to implementing new technologies. "Once the customer has signed off, any process change would require revalidation and corresponding cost. So not much can be done once a production program is launched," said Schachler. "We can't change anything."

Essentially, what this means is that the implementation of 4.0 technologies occurs either in greenfield projects or when installing new lines, instances where the company can start from scratch.

"It is difficult to completely overhaul brownfield sites to be integrated at all levels," Schachler emphasized. "Especially areas such as the physical world of logistics. It is very hard to implement AGVs (automated guided vehicles) once the equipment is literally cast in concrete on the shop floor. In the end, we still need people on the shop floor."

Experimentation and lighthouse plants

At Yanfeng Automotive Interiors, one thing the company did was to get the different plants and divisions involved by having them experiment with cobots.

"They were encouraged to 'play' with the technology of collaborative robots [cobots], learn to use them, and to look for those employees who could and who wanted to set them up in a low-pressure initiative; we will need those tech wizards," Schachler said. The company also established four lighthouse plants, which serve as pioneers: two in China, one in Luneburg, Germany, and one in Belvidere, Ill.

"The latter is wall-to-wall MES, a highly automated plant, where very contextual instructions are provided in time for every production step, so that everyone can work with it."

At Yanfeng Automotive Interiors, the production lines are replaced roughly every seven years as the customer's car programs are changed. Eventually all the old lines will be replaced based on the experience gained from the lighthouse plants. Once the lines are integrated, the hall will follow and then the plant.

"We don't have the capacity to replace everything at once," Schachler said.

As the lighthouse plants function more or less as applied automation laboratories, other rules apply, as well.

"They can take slightly longer to prove themselves, and the new technologies are given a little bit more time than the regular investments before they have to turn a profit," he said.

Benefits and costs

Asked about the actual implementation, Schachler admitted that the homework was more than anticipated.

"While it's about shortening feedback loops and optimizing rounding errors of cycles, and moving towards a leaner operation and less working capital, increasing agility, flexibility and accuracy, the system has to work as if cast in stone. Instead of the unclear communication between people, that same fuzziness needs to be sharpened and codified in software, taking away some of the flexibility. The exceptions are the problem — how can the system cope with those, how to incorporate these into a running system?" he said.

The benefits are definitely tangible, he said, with the big difference being that the first generation of automation was in silos.

"Now everything is being integrated. The next step will be artificial intelligence," Schachler said.

The costs were slightly higher than originally anticipated, and "the learning is still there; we are still facing challenges," Schachler said.

The workforce has responded positively to the changes, seeing the investments as a validation of their value to the company. And the people who work on the lines?

"The lack of qualified workers, absenteeism, the costs of poor quality are huge problems that we want to address with a higher level of automation," Schachler said. "We are not destroying employment. It is challenging to find people to do simple physical work eight hours a day without fault."

The labor shortage is an issue at all levels, he added. "There's a war on for talent," he said. "Any way we can make this issue more manageable, we will."

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